Sherline ER-16 Spindle Headstocks

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The ER-16 collet nut is included.

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About Sherline’s ER-16 Headstock

It is for use on a Sherline lathe or mill in place of the standard headstock if you want an ER-16 spindle.

The ER-16 nut that ships with your order may be plain or have a black oxide finish. The headstock includes a spindle pulley and a precision ground head key.

NOTE: If the ER-16 nose is ordered, no Sherline accessories that use a #1 Morse taper or 3/4-16 thread will work on this spindle.

ER-16 Collet Range Specifications

InchMetric
.020″ – .393″.5 mm – 13 mm

NOTE: We do not sell the collets used with the ER-16 spindle. Those are available through MSC Industrial Supply Co. or other tool supply sources.

Custom Build Your ER-16 Headstock with the Following Options:

  • Class 3 or Class 5 Bearings
  • With or without a DC Motor and Speed Control Unit

Bearing Options

The bearings in the headstocks are offered in two classes: C3 and C5.

The C3 bearings have been standard in all of our headstocks for years and have proven reliable over that time.

The C5 bearing headstocks come at a higher price than the standard C3 bearings headstocks, but they run smoother, quieter, and cooler than our regular class 3 bearing headstocks and are more suitable in an industrial setting.

Sherline’s new C5 headstocks feature two 20 mm, class 5, lifetime-lubricated ball bearings with an adjustable preload nut. The preload is adjusted at the factory to .0002″ (.005 mm) of endplay. The preload adjustment is controlled by the outer races of the bearings being held apart by the headstock case and the inner races being pulled together by the preload nut. This is appropriate for extended running at speeds of 4000 RPM or less. You may need a slightly looser preload setting of .0003″ for operating speeds up to 10,000 RPM.

Optional DC Motor with Speed Control

You can order your headstock with or without our DC motor and speed control unit.

The powerful DC motor offers its maximum torque at low RPM, which is what you need most in machining. This means it provides far more useable power than an AC/DC motor of equivalent or larger size. It also offers smoother and quieter operations than an AC/DC motor.

A sophisticated speed control unit powers and controls the motor. The speed control unit accepts any incoming AC current from 100 VAC to 240 VAC, 50 or 60 Hz, and automatically outputs 90V DC to the motor so that this unit can be used anywhere in the world without a transformer. All you need is the correct wall plug or converter. Once the on/off switch is switched to the “ON” position, a speed control knob is used to vary the entire range’s speed. With the pulley in the “normal” position, the speed range is about 70 to 2,800 RPM. In the “high torque” position, the maximum speed is cut in half, but torque at any given speed is much greater*.

*NOTE: The full torque at the lower RPM range of 70-1,400 will be obtained when the motor pulley belt is in the low-speed/high-torque pulley groove. The high-speed pulley groove will have full torque in the 1,200 to 2,800 RPM range.

warning-symbol
The improper use of machine tools and their accessories can result in serious injury. Before using this tool, thoroughly read the instructions and make sure you understand its proper and safe use.

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Always wear safety glasses when operating machine tools.

Headstock Specifications
Spindle Specifications
Headstock spindle bore.406″
Headstock spindle nose internal taper16° taper
Headstock spindle external thread22 x 1.5 mm
Pulley groove side angle19°
Coating*Electroless Nickel (uniform coating thickness up to .004″) (*P/Ns 30101, 30109, 3311, and 3307-C5 only)
Allowable Tolerances
Spindle Runout (at spindle nose), Maximum allowable (Most are within .0005″)0.001″
Spindle End Play (adjustable with preload nut), Factory Settingswith 2,800 RPM Pulleys: 0.0002″
with 10,000 RPM Pulleys: 0.0003″
Headstock Bearings
Designation/stock number (ZZ refers to “double shielded”)6004ZZ
Size of bore20 mm (0.7874″)
Tolerance of bore0.0004″
Outside Diameter42 mm (1.6535″)
Tolerance of OD0.0005″
Width12 mm (0.4724″)
Bearings9 balls, 1/4″ Dia.
DC Motor & Speed Control Specifications
Motor and Speed ControlELECTRIC MOTOR SPECIFICATIONS FROM MANUFACTURER
Two-speed pulley RPM range*Normal Belt Position=70-2,800
High-Torque, Low RPM Position=70-1,280
Type of enclosureTotally enclosed, non-vented
Duty ratingContinuous–10 oz. in. at 6,100 RPM, .85 amperes; Intermittent–30 oz. in. at 5500 RPM, 1.75 amperes (5 minutes on / 15 minutes off)
Output horsepower.06 KW (60 W) at 10 oz. in. / 6,100 RPM
AC voltage (input)Normally 115 VAC, 60 Hz, Single Phase to rectifier (Sherline electronic speed control converts any input from 100 VAC to 240 VAC, 50-60 Hz.)
DC voltage90V DC to motor (60 Hz)
Speed in RPM6,100 RPM continuous
Class of insulationClass A, 105° (C.) insulation system
Normal full load current.85 amperes
Starting current1.7 amperes instantaneous starting current (<100 milliamperes). This is also stall current in True RMS
Max current at time of changeover from lower speed to higher speedDepends on load
Type of motor3.00 inch (outer diameter) sub-fractional horsepower brush-type permanent magnet motor
Temperature rise at ambient 50° C.Less than or equal to 45° C.
Motor frame size3 inches
End use of motorDrive unit for lathe or mill

*NOTE: The full torque at the lower RPM range of 70-1,400 will be obtained when the motor pulley belt is in the low-speed/high-torque pulley groove. The high-speed pulley groove will have full torque at the 1,200 to 2,800 RPM range.

Headstock Bearing Replacement

We don’t recommend that customers replace the headstock bearings. We use custom fixtures to align the spindle and the bearings. You must return your headstock to our facility for bearing replacement*. Contact our customer service department, kim@sherline.com, for an RMA number before sending your headstock back for service.
*NOTE: Fees apply
Click the links below to learn more about the specialized fixtures and procedures for setting the headstock bearing preload.
PDF: Replacing Headstock Bearings
Video: Setting the Headstock Bearing Preload

3108010-32 X 3/8″ Set Screw1
40100Headstock Casing1
40160Preload Nut1
65026ER-16 Collet Nut1
65230ER-16 Headstock Spindle1
40320Bearing Washer (SS)1
4033010-32 X 5/8″ Skt Hd Cap Screw2
40420Headstock Class 3 Bearing (*P/Ns 30111 and 3308 only)2
40410*Headstock Class 5 Bearing (*P/Ns 30105 and 3308-C5 only)2
40440#2 X 1/4″ Pan Hd Sheet Metal Screw2
4052010-32 X 3/16 Cup Pt Set Screw1
405405/16-18 X 3/4″ Cone Point Set Screw1
405405/16-18 X 3/4″ Cone Point Set Screw1
43230Stepped Main Spindle Pulley1
Motor Parts* (*P/Ns 3308 and 3308-C5 only)
Part No.DescriptionQuantity
40020Motor Bracket1
40040Drive Belt1
43000DC Speed Control Assembly w/Belt Guard1
43360Stepped Motor Pulley1
45475Hill House DC Motor (2020)1

Internal Motor Brushes

Compatible with Leeson motors.
See P/N 43500 for replacement brushes. You can find the instructions for replacing the brushes here.



Compatible with Hill House motors.
Due to the design of the motor and brush housing, attempting to disassemble the motor will likely damage the brush housing, rendering the motor unusable. Therefore, brush replacement must be performed at the factory if your motor is less than a year old and still under warranty. Contact us for information on sending your motor back for service.

External Motor Brushes

Compatible with Leeson, Protech and Specialty motors.
See P/N 45451 for replacement brushes.

Dimensions – .24 x .24 x .62 / 6.10 × 6.10 × 15.75mm


Compatible with Protech and Hill House motors.
Currently not available, but we are looking for a new supplier.

Dimensions – .31 x .23 x .65 / 7.87 × 5.84 × 16.51mm


Compatible with Hill House motors.
See P/N 45465 for replacement brushes.

Dimensions – .17 x .38 x .7 / 4.32 × 9.65 × 17.78mm

Click the P/Ns below to download a zipped version of the IGS 3D CAD files. You will need to extract the zip file before viewing the IGS file.
30111 ER-16 Headstock 3D IGS Model
65026 ER-16 Collet Nut 3D IGS Model
You need an IGS viewer to view .igs files. CLICK HERE to download a FREE IGS viewer.